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Description     Flexible Lifeline Systems   FlexRail Systems   Trolley Beam System
Dust and Debris   Rating: Better
8mm Cable has very small area on which dust and debris can settle. Shuttle “sweeps” the cable each time it passes over the cable. Not susceptible to hangups caused by dust-debris.
      Rating: Best
Enclosed Track completely eliminates dust and debris build-up providing a maintenance-free system even in dusty and dirty environments.
  Rating: Acceptable
Dust and Debris Build-Up (Interior Systems) - With old-style trolley beams, the horizontal flanges of the I-beam gather dust and debris which can cause the trolley to drag behind the user causing a dangerous situation known as a Swing Fall. It is not uncommon for old-style beam trolleys in grain facilities to trail behind the user 10' or more due to the friction caused by grain dust and other debris on the beam. This condition results in high maintenance costs as a result of the requirement to clean the beams in order to provide a safe work environment. If your environment is dusty or dirty, consider the Flexible Lifeline or FlexRail Systems.
               
 
   
Ice and Snow Build-Up     Rating: Better
8mm Cable has very small area on which ice and snow can settle. Shuttle “sweeps” the cable each time it passes over the cable. Not susceptible to hang ups caused by ice and snow build-up. A simple quick tug of the lifeline quickly snaps of any ice build-up resulting in a user-friendly system in inclement weather when fall protection is needed most.
  Rating: Excellent
Enclosed Track completely eliminates ice and snow build-up providing a worry-free system even in inclement weather environments.
  Rating: Poor
Old-style trolley beams, when installed outside in colder climates, are subject to ice and snow build-up on the flanges of the beam. This can cause the trolley to drag behind the user causing a dangerous situation known as a Swing Fall. In some cases, the trolley gets stuck completely and can cause the user to fall when off his feet when the retractable pays out completely. Competitors claims of “ice-breakers” on beam trolleys are a dangerous misrepresentation and encourage unsafe use of the system. Does the user not have enough to do without having to worry about breaking the ice on his fall protection system first. Furthermore, since the trolley is overhead, where is the ice going to fall? On the users head! During the most critical time of inclement weather, the old-style trolley beam system may not even work! If the system is exposed to inclement weather conditions, consider the Flexible Lifeline or FlexRail Systems.
           
       
         
By-Pass Capability       Rating: Excellent
Since each user is on his own system, Flexible Lifeline Systems economically provide the users the ability to bypass each other resulting in increased production and lower overall costs over time.
    Rating: Excellent
Since each user is on his own track, FlexRail systems provide the users the ability to bypass each other resulting in increased production and lower overall costs over time.
  Rating: Not Available
Old-Style Trolley Beams with their single beam do not allow the users to bypass each other resulting in decreased productivity, higher costs over the lifetime of the system and decreased safety. When users must pass each other, rather than climb down the railcar and swap retractables, the users have a tendency to unhook while on top of the railcar and swap trolleys resulting in the potential for a double fall. Installing parallel beams is usually not economically feasible. If bypass is required, consider the Flexible Lifeline or FlexRail Systems.
             
               
               
                 
Durability     Rating: Excellent
Flexible Lifeline Systems are manufactured from 100% marine grade stainless steel. The systems boast a life expectancies of 25-30 years. System have been salt-spray tested and tested for the effects of wind vortex shedding by 3rd party testing facilities, all of which were passed with flying colors.
  Rating: Excellent
FlexRail Systems are hot-dipped galvanized resulting in a life expectancy of up to 20 years before requiring any coating maintenance. The teflon wheels of the beam trolleys do not damage the galvanized coating.
  Rating: Excellent
Trolley Beam Systems are hot-dipped galvanized resulting in a life expectancy of up to 20 years before requiring any coating maintenance. The teflon wheels of the beam trolleys do not damage the galvanized coating.
         
           
             
             
Reliability   Rating: Excellent
Flexible Lifeline Systems are manufactured from highest grade components. All of the components are batch tested or individually tested to exacting requirements. Each component is serialized to ensure tractability. The manufacturing process is certified to ISO standards to ensure exacting specifications are exceeded.
    Rating: Excellent
FlexRail Railcar Fall Protection System are the most reliable systems available in the industry today. The enclosed track eliminates dust/debris and ice/snow build-up resulting in the 100% up-time.
  Rating: Acceptable in Clean Environments. Poor in Dusty/dirty Environments.
Old-Style Trolley Beam systems are subject to dust/debris and ice/snow build-up on the flanges of the beams reducing the performance of the beam trolley and creating potentially hazardous conditions, especially when you need it most.
         
           
             
         
Affordability     Rating: Excellent
With excellent span capabilities, the number of supports is reduced resulting in lower costs. Flexible Lifeline Systems are the most economical fall protection systems in use today. This coupled with the increased productivity obtained using the bypass system adds long term value to your production process.
    Rating: Good
With excellent span capabilities, the number of supports is reduced resulting in lower costs. Flexible Lifeline Systems are the most economical fall protection systems in use today. This coupled with the increased productivity obtained using the bypass system adds long term value to your production process.
  Rating: Acceptable
Depending on the application, trolley beam systems may be most suitable. Particularly inside where the systems can be easily attached to existing structural supports. Inexpensive I-beams result in a user-friendly and economical system.
           
             
 
     
       
                         
 
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